PCS-305 -
Polyurea Spray Application / Installation Instructions
 

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PCS-305 is a high performance, plural component pure aliphatic polyurea spray elastomer system.  It is designed for a variety of high performance coating / lining application areas.

 

In order to achieve the noted elastomer physical property results and application performance, it is mandatory that the proper plural component application equipment be utilized.  This equipment must be capable of high pressure, high temperature dispensing of the material.  These conditions must be met in order to insure proper mixing and dispensing of the PCS-305 aliphatic polyurea system.

 

Deviation from these recommended conditions may show a decrease in the PCS-305 elastomer physical properties of the cured polymer material and result in an unacceptable performance with the installation.

 

Proportioning Unit
 
Output capacity > 2.0 gallons / minute
Operating / Static pressure > 2500 psi
Spray pressure > 2300 psi
Primary heating 150 - 170 °F
Hose heat 150 - 170 °F
   

 

Spray Gun, Impingement Mix
 
GUSMER GX-7 400 series (output of 1 gal/min, 9 lbs/min)
  Module use 17190-453 (0.025 ISO, 0.0225 Resin)
  Pattern Control Disk 17292-212
*GUSMER GX-7 Standard series (output of 1.7 gal/min, 15 lbs/min)
  Module use 3160-3-125 (round)
  Pattern Control Disk 16282-70-A (round)
GUSMER DI Spray Gun (output of 1.1 gal/min, 10 lbs/min)
  Module use #5 or #6
  Pattern Control Disk 16282-212
Glas-Craft Probler Gun
  Mixing chamber 17637-01 (round, 8 lbs/min)
  Mixing chamber 17637-02 (round, 12 lbs/min)
 
*only use if proportioning unit output capability is > 25 lbs / minute.

 

Additional Equipment
 

Air compressor: 120-140 CFM

Generator: 45 Amps, 3 phase 220V, 45 KW minimum

 

Safety
 

Please consult PCSI for complete details.

MSDS on each chemical used at the site. Must be located on the rig.

Appropriate spill control measures.

Eyewash

Fire extinguisher

Consult PCSI for personnel protection equipment for spray applicator and assistants.

 

Additional Notations
 

During spray application, the spray pressure difference between the ISO and Resin components must not be greater that 10 – 15% of the static pressure.  I.E. if the static pressure is 2500 psi, the pressure difference between ISO and Resin must not be greater than 250 – 350 psi.  Otherwise, an off-ratio situation may occur during installation that results in blisters, bubbles or soft, uncured material.

 

Please consult PCSI for any additional information or assistance.

                                                                                                                                                March - 2002

 

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Copyright 2002 Polyurea Coating Systems, Inc.
PCSI - (281) 565-7001